Tuesday, January 4, 2011

GTR-168 Generator Controller Manual

Controller Description
GTR-168 is low cost but multi-function diesel engine generator controller. It applies a key switch and provides 3 kinds of operation mode: Manual, Auto, Off. No special training is required due to the easy operation. Fault protection includes: Emergency stop, Over speed, High water temperature, Low oil pressure, and Over crank.
GTR-168 also displays the low battery voltage warring, and indicates the running status and power status.GTR-168 equips with high firm continental-type terminal that provides easy plug in and removal.
Furthermore, GTR-168 has 10 pins Dip switch for adjusting parameter according to system requirements, and make it not only reducing stock but also meeting the various system specifications. GTR-168 build-in 5 output powers relays which perform high power capacity reach to 5 Amp (DC) that saves the wring for connection with extra power relays. No matter in function, protection or operation performance. GTR-168 is your best choice.

2. Profile
A、LED Indication
1. Emergency / Auxiliary Shutdown
2.  Low Battery Warning
3.  Over Speed Shutdown
4.  High Water Temperature Shutdown
5.  Low Oil Pressure Shutdown
6.  Over Crank
7.  Run
8.  Power
Fig.1 168 Front Panel
B、Operation Key Switch
a. ATS
    Auto Start function by detect ATS terminal 12 grounded.
b. Off
    Stop running engine or stand still / Reset Alarm.
c.  Manual
     Manual start engine directly.
Number Description Code
1 Input power (Battery +) ++
2 Ground (Battery -) GND
3 Output starter relay Motor
4 Output fuel valve relay Valve
5 Output alarm relay Alarm
6 Output stop relay Stop
7 Idle/Pre-heat relay PreHeat
8 Charge fire point Charge
9 Aux. switch shutdown Em.Stop
10 Input , High water temp. H.W.T.
11 Input, Low oil press. L.O.P.
12 Input , Auto start ATS
13 Input , Frequency detect terminal F.D1
14 Input , Frequency detect terminal F.D2
A、Dip switch settings function
1. Pin 1 & Pin 2:Valve on to stop engine timer
    Pin1 Pin2 Valve on stop engine delay
    OFF OFF 5 sec
    ON OFF 10 sec
    OFF ON 15 sec
    ON ON 20 sec
List 2 Stop Period
 Pin3:System frequency【ON:50Hz;OFF:60Hz】
 Pin4:Escape motor by oil pressure switch【ON:Enable;OFF:Disable】
 Pin5:Pressure switch type【ON:Normal Open;OFF:Normal Close】
 Pin6:Idle / Pre-heat output delay time【ON:10(120)Sec;OFF:1(10)Sec】
 Pin7:Low DC Volt【ON:10.5VDC;OFF:21VDC】
 Pin8 & Pin9 Cooling time:
 Pin8 Pin9 Cooling time
 OFF OFF 0 Sec
 ON OFF 60 Sec
 OFF ON 150 Sec
 ON ON 300 Sec
List 3 Cooling Time
 Pin10:Idle / Pre-heat Function Select【ON:Idle;OFF:Pre-heat】
4. Case Dimension
Fig. 3 GTR-168 Case Dimension of Back View Fig. 3 GTR-168 Case Dimension of Back Vi
5. Specifications
DC supply:
8~36 VDC
Power Consumption:
Max.5 W
Measuring Frequency:
0~75 Hz (min AC Volt. 5V ; max AC Volt. 300V)
Relay Output :
Start output:5A
Valve output:5A
Idle / Pre-heat output:5A
Alarm Output:5A
Stop output:5A
Dimension (W * H * D):
72mm × 72 mm × 58 mm
Panel cut-out (W * H):
68 mm × 68 mm
Weight:
190 g (0.42 lb.)
6. Protections and parameters:
Auxiliary shutdown protection: 1 Sec., Normal Close
Low battery warning: 5 Sec., 10.5 / 21 VDC
Over speed protection: 2 Sec., 55/66 Hz
High water temp. protection: 2 Sec., Normal Open
Low oil pressure protection: 2 Sec., Normal Open / Normal Close
Over crank: 3 attempts
Cranking speed up limited: 0.5 Sec., 16Hz
Safety on timer: 5 Sec (*)
(*) All alarms are ignored until safety on timer expired, except the emergency stop and over speed.